Arthur G Russell Company
*Offices closed Dec 25 through Jan 1.* Machine emergencies call ext 143; leave message.
Arthur G Russell Company
*Offices closed Dec 25 through Jan 1.* Machine emergencies call ext 143; leave message.
Disposable IV catheter manufacturing demands repeatable precision, reliable inspection, and consistent assembly performance. AGR designs IV catheter assembly automation systems that help manufacturers reduce variability, improve quality control, and accelerate production without compromising compliance requirements.
Our systems are engineered to support:
Whether supporting new product introduction or high-volume manufacturing, AGR builds automation systems designed to improve uptime, scalability, and long-term production reliability.
AGR’s Module I automation platform is designed to support high-speed disposable IV catheter subassembly processes with precision orientation, adhesive application, and inspection capabilities. The system uses an indexing carousel architecture capable of producing up to 4,800 parts per hour while maintaining consistent assembly quality.
Module II expands the assembly process with advanced inspection, ultrasonic welding, silicone application, and final assembly verification. AGR integrates automated monitoring and process validation features to help manufacturers improve consistency, reduce defects, and support demanding medical device production standards.
AGR’s disposable IV catheter assembly systems integrate multiple automated processes into a streamlined production workflow designed for efficiency, traceability, and high OEE. Machine layouts can include:
This integrated approach helps manufacturers reduce manual handling, improve repeatability, and support scalable production growth.
AGR designs medical device assembly automation systems with the precision and process control required for regulated manufacturing environments. IV catheter assembly systems can be configured for cleanroom operation and integrated with inspection, monitoring, and validation-focused features to support production quality objectives.
Our engineering teams work closely with manufacturers to develop systems that align with throughput goals, product specifications, and long-term manufacturing strategies.
For decades, AGR has partnered with leading medical device manufacturers to develop custom assembly automation systems for demanding applications requiring precision, repeatability, and high throughput.
From catheter assembly and dispensing processes to vision inspection and advanced part feeding, AGR delivers scalable automation solutions engineered to improve manufacturing performance and support faster paths to market.
Looking to improve IV catheter manufacturing efficiency, inspection accuracy, or production scalability? AGR can help evaluate your assembly process and develop a custom automation strategy aligned with your production goals. Talk to an expert>
FAQs for IV Catheter Assembly
IV catheter assembly automation uses integrated machinery, inspection systems, and precision processes to automate the manufacturing and assembly of disposable IV catheter components.
Yes. AGR designs IV catheter assembly automation systems that can be configured for cleanroom manufacturing environments and regulated medical device production requirements.
AGR integrates vision inspection systems for processes such as catheter insertion verification, cannula orientation, assembly validation, and reject detection.
AGR systems referenced in this application are capable of producing up to 4,800 parts per hour depending on product configuration and process requirements.
Yes. AGR designs custom medical device assembly automation systems tailored to specific products, throughput requirements, inspection needs, and manufacturing goals.
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